| Model |
Parameter |
| Place of Origin |
Qingdao, China |
| Production Capacity |
Customizable |
| Equipment specifications |
100m³, 200m³, 300m³, 400m³ |
| Voltage |
220v, 380V |
| Minimum occupied area |
105m² |
| Selling Units |
Single set |
| Function |
Handling organic waste, Manage manure and make organic fertilizer |
| After-sales Service |
Online Support |
| Technical application field |
Agriculture,farm,Family farm,Operators of composting plants,Municipal administration,Sewage treatment plant |
| Types of waste that can be treated |
Animal excrement,Agricultural residues,Sewage sludge,Food waste,Green waste,Slaughter sludge,Food processing waste,Wood and wood waste,Vegetable tail,Biogas residue,Residual waste,Fermentation residues |
| subcategory |
livestock machinery,agricultural machinery,kitchen equipment,agricultural equipment,solid waste treatment,poultry farm equipment,poultry equipment,small manufacturing machines,production machine,poultry husbandry equipment,equipment plant,fertilizer machine,fertilizer production machinery,pig equipment,compost machine,fermentation tank,production equipment,environmental protection equipment,organic waste machine,poultry manure composting machine,food waste processor,manure fertilizer granulator machine |
Composting system
One for all - one system for everything
The NCS Intelligent Molecular Membrane-Covered Composting Equipment is a revolutionary composting system designed for efficient organic waste treatment. This comprehensive setup includes the NCS molecular membrane (membrane cover), an advanced air supply system, an intelligent control cabinet, and state-of-the-art sensors. By employing aerobic fermentation, this equipment ensures rapid composting of organic matter, transforming it into valuable organic fertilizer, nutrients, and humus—without any secondary pollution. It optimizes the reuse of organic waste, unlocking its full potential.
Labor protection, odors, hygiene, and system advantage
-Low costs: Enjoy minimized operational expenses along with reduced construction and technical expenditures.
-Significant odor reduction & reliable emission control: Experience a substantial decrease in unpleasant odors and trustworthy emission management.
-Short process time: Benefit from a streamlined process that ensures quick composting.
-Easy to operate and handle: User-friendly operation and handling for maximum convenience.
-Short building approval for enclosed systems: Streamline your approval process with our enclosed system design.
-Short planning and installation times: Expedite your setup with rapid planning and installation.
-Usable in almost any climate zone: Effective performance in temperatures ranging from -30°C to +60°C.
-Contribution to climate protection: Be part of the solution with a system that supports climate sustainability.
-Fast changeover from open to enclosed plant technology: Seamlessly transition to enclosed plant technology.
-Short planning and installation times: Ensure swift project completion with reduced planning and setup durations.
-Fast upgrade on the same required area: Quickly expand capacity without requiring additional space.
-Optimal conditions with NCS technology: High decomposition temperatures reliably eliminate microorganisms, germs, and seeds.
PRODUCT STRUCTURE
The NCS molecular membrane (membrane cover) creates an exceptional 'climate chamber' tailored for cost-efficient composting. Unlike traditional closed designs, this versatile membrane offers superior protection against weather elements and rain while fostering an ideal indoor climate. This environment accelerates the microbial conversion of waste into top-quality compost. Computer-controlled and optimized oxygen supply via fans and ventilation channels significantly speeds up the composting process, reducing it to just a few weeks.
NCS molecular membrane
This system elegantly drapes a highly functional cover over the compost heap, comprising a three-ply membrane crafted from two premium fabrics resistant to UV radiation and a water-tight, breathable semipermeable membrane.
The membrane effectively shields the decomposition body from weather impacts and rainwater, while retaining odors, dust, germs, and bacteria within. It remains permeable to air and moisture for an ideal composting environment.
Thanks to the special properties of the NCS molecular membrane, which excels in odor and emission control, there's no need for a biofilter system.
Under the membrane, a climate is cultivated that perfectly supports micro-organisms in swiftly converting organic waste into premium compost.
Control of the composting system
The composting process in the windrow is meticulously regulated via a sophisticated ventilation system. High-quality stainless steel measuring probes, resilient and biochemically resistant, record essential temperature and oxygen data within the windrow.
Robust, high-quality cables connect to the computer-controlled networking unit, where cutting-edge software analyzes the data to regulate oxygen supply via the aeration system. This ensures optimal composting without requiring a PC connection for data storage.
Aeration systems
The micro-pressure air supply system features a supply fan, duct, and computer control. This system enables 24-hour intermittent micro-aeration, ensuring a slightly positive pressure state within the heap. This setup ensures uniform oxygen distribution and maximizes contact between air and fermentation materials, preventing anaerobic zones and promoting consistent fermentation.
Project process
1. Problem definition
Are your current composting systems falling short of expectations? Are you burdened by exorbitant maintenance and operational costs, or troubled by persistent odor issues? If an urgent predicament arises and you're unsure of the next steps, we are here to provide the solutions you need.
2. Development of an Optimal Solution
Together, we'll craft the most effective and tailored solution to meet and surpass your specific needs, ensuring efficiency and satisfaction.
3. Project Planning
Once we've meticulously developed the perfect treatment system for you, we progress to the critical stage of project planning and finalization. The composting plant's hardware and software components must be carefully customized to suit unique conditions, including climatic factors, decomposition process, and desired compost quality.
4. Initiation of Preparatory Construction Work
With all necessary approvals secured, the construction of the plant can commence. This process is notably less complex than constructing a completely enclosed structure, allowing for a more expedited timeline.
5. Installation of Composting Technology
Our subsequent focus is installing cutting-edge composting technology. This involves the precise placement of aeration technology, O2 probes, and sophisticated temperature and pressure sensors, all integrated with the software for seamless operation.
6. Finalizing the Installation and Commissioning
Upon a successful test run, the composting plant, equipped with a state-of-the-art membrane cover, is primed and operational for effective waste treatment.
7. Production of Premium Quality Compost
Harnessing the innovative NCS technology, we transform residual waste into superior quality compost, setting standards in sustainability.
Qingdao Sino Ocean Environment Engineering Co., Ltd. stands as a high-tech beacon in the realm of organic waste resource utilization. As a market leader in cutting-edge semi-permeable membrane waste treatment systems, we deliver comprehensive environmental solutions across agricultural, municipal, industrial, and diverse sectors.
Our flagship offerings include state-of-the-art compost machines, intelligent NCS molecular membrane-covered compost equipment, eco-friendly ECS compost bins, organic fertilizer production lines, efficient solid-liquid separators, advanced fermentation auxiliary equipment, and premier premix/crushing equipment solutions.
Boasting a formidable total installed treatment capacity exceeding 2,800,000 tonnes annually, Qingdao Sino Ocean Environment Engineering Co., Ltd. leads the market in semi-permeable membrane waste treatment systems. With over 600 systems in place, capable of handling 5,000 to 200,000 tonnes annually, we possess unparalleled expertise in diverse waste stream treatments. Our global presence spans all continents, adapting to a multitude of climatic challenges. Our proficiency extends to the design, supply, and operation of waste treatment facilities, adeptly managing organic, municipal, and industrial waste streams alike.
1. Are you a manufacturer,and tell more of your company?
Yes, QingDao sino ocean environment engineering co.,Ltd is a manufacturerfocusing on independent research and development of organic waste treatment equipment. With a total installed treatment capacity of more than 2,800,000 tons per year, QingDao Sino Ocean Environment Engineering Co.,Ltd. is the market leader for waste treatment systems with semi-permeable membranes. The company has installed more than 400 plants with treatment capacities ranging from 5,000 to 200,000 tons per year. Accordingly, we have experience in treating a wide variety of waste streams: starting with organic and kitchen waste as well as digestate, through sewage sludge and green waste right up to the treatment of residual waste. The systems are exposed to a wide variety of, sometimes extreme, climatic conditions.
2. What is the advantage ofyour compost tank?
There are many advantage of it, such as small land coverage, energy saving, short period, and environmental friendly, and so on.
3. ls it a new compost equipment?
Yes, it is an innovative waste compost equipment. It gatherthe full condition which is oxygen, water, and temperature, and speed the compost. While completely fermented organic fertilizer will be produce.
4. Do you have any certificates?
Yes, we do. Our company has ISO system certifcates and CE certificate. Also we have more that 30 patents forutility models.
5. What payment terms can you accept?
We can accept TT, L/C, Western Union, Credit Card, Cash, etc.
6. What is your warranty?
We supply 1-year warranty for free service and components exchange. And after the guarantee period, we supply chargeable service.
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