Model |
Parameter |
Place of Origin |
Qingdao, China |
Production Capacity |
Customizable |
Equipment specifications |
100m³, 200m³, 300m³, 400m³ |
Voltage |
220v, 380V |
Minimum occupied area |
105m² |
Selling Units |
Single set |
Function |
Handling organic waste, Manage manure and make organic fertilizer |
After-sales Service |
Online Support |
Technical application field |
Agriculture,farm,Family farm,Operators of composting plants,Municipal administration,Sewage treatment plant |
Types of waste that can be treated |
Animal excrement,Agricultural residues,Sewage sludge,Food waste,Green waste,Slaughter sludge,Food processing waste,Wood and wood waste,Vegetable tail,Biogas residue,Residual waste,Fermentation residues |
subcategory |
livestock machinery,agricultural machinery,kitchen equipment,agricultural equipment,solid waste treatment,poultry farm equipment,poultry equipment,small manufacturing machines,production machine,poultry husbandry equipment,equipment plant,fertilizer machine,fertilizer production machinery,pig equipment,compost machine,fermentation tank,production equipment,environmental protection equipment,organic waste machine,poultry manure composting machine,food waste processor,manure fertilizer granulator machine |
Composting system
One for all - one system for everything
Immerse yourself in the future of organic waste management with the NCS intelligent molecular membrane-covered composting equipment. This state-of-the-art system revolutionizes organic waste treatment with its innovative components: the NCS molecular membrane cover, a sophisticated air supply system, an intelligent control cabinet, and precision sensors. Employing an advanced aerobic fermentation method, this equipment rapidly transforms organic matter into valuable organic fertilizer, nutrients, and humus. It achieves remarkable efficiency in composting within a short timeframe, while ensuring zero secondary pollution and maximizing the potential of organic waste.
Labour protection, odours, hygiene, and unparalleled system advantages
- Experience unmatched affordability with minimal operating costs, along with reduced construction and technical expenses.
- Enjoy a significant reduction in odors and a reliable decrease in emissions, enhancing the working environment.
- Benefit from an accelerated process time, ensuring rapid composting results.
- Designed for simplicity and ease of use, making operation and handling a breeze.
- Features a short building approval process as it operates as an enclosed system.
- Achieve swift planning and installation, ensuring quick deployment.
- Versatile usage in almost any climate, functioning effectively between -30°C to +60°C.
- Make a meaningful contribution to climate protection with this eco-friendly solution.
- Seamlessly transition from open to enclosed plant technology with rapid adaptability.
- Enjoy expedited planning and installation times for faster project initiation.
- Easily upgrade and extend capacity on the same required area for enhanced scalability.
- The optimal conditions fostered by NCS technology ensure high decomposition temperatures, reliably eliminating microorganisms, germs, and seeds.
PRODUCT STRUCTURE
The NCS molecular membrane (membrane cover) ingeniously creates a 'climate chamber' for composting. This innovative design is more cost-effective, simpler, and offers greater flexibility than traditional closed systems. Externally, it shields the material pile from adverse weather and rain, while internally fostering an ideal environment for microorganisms to convert waste into premium compost swiftly. The computer-controlled and optimized oxygen supply, facilitated by fans and ventilation channels, accelerates the composting process to mere weeks.
NCS molecular membrane
Utilize a highly functional cover for the compost heap, featuring a sophisticated three-ply membrane. Comprising two top-quality UV-resistant fabrics and a waterproof, breathable semipermeable membrane, this cover ensures optimal protection.
The membrane expertly shields the decomposition body against weather impacts and rainwater, while internally, it retains odors, dust, germs, and bacteria. Simultaneously, it allows air and moisture to permeate, ensuring a balanced environment.
Thanks to the unique properties of the NCS molecular membrane, effective control of odors and emissions is achieved, eliminating the need for a biofilter system.
Under the membrane, a climate conducive for microorganisms is established, enabling the swift decomposition of organic waste into superior compost.
Control of the composting system
The decomposition processes within the windrow are meticulously regulated by a sophisticated ventilation system. High-quality, stainless steel measuring probes, known for their robustness and biochemical resistance, gather temperature and oxygen data within the windrow.
High-quality cables connect to the computer-controlled networking unit, where modern software analyzes data to determine and regulate the oxygen levels through the aeration system. The system also securely stores the data independently of a PC connection.
Aeration systems
The micro pressure air supply system features a supply fan, supply duct, and a computer control endpoint. Employ micro positive pressure air supply pipes to ensure 24-hour intermittent micro aeration. This maintains a slightly positive pressure within the heap, guaranteeing even oxygen distribution and optimal contact between air and fermentation materials, thereby preventing anaerobic zones and ensuring uniform fermentation.
Project process
1. Problem definition
Are you grappling with challenges in your current composting system? Is the burden of high maintenance and operational costs weighing you down, or are you plagued by persistent odour issues? Perhaps you're confronting an urgent composting dilemma and are unsure of the solutions available?
2. Crafting the Perfect Composting Strategy
In collaboration, we will tailor an optimal composting strategy to meet your specific requirements, guaranteeing efficiency and effectiveness.
3. Strategic Project Planning
After determining the ideal treatment system tailored to your needs, we proceed to meticulously plan and finalise the project. The composting plant's hardware and software must be customized to fit specific conditions like climate, decomposition process, and desired compost quality.
4. Initiating Preparatory Construction Efforts
Upon receiving all necessary approvals, we embark on constructing the plant. This step is significantly less intricate than building a closed enclosure, thus expediting the process.
5. Deployment of Advanced Composting Technology
The subsequent phase involves the deployment of cutting-edge composting technology. This includes strategically installing aeration systems, O2 probes, and temperature and pressure sensors, all seamlessly integrated with software.
6. Completion of Installation and Commencement of Operations
Following a triumphant trial run, the composting plant, now equipped with a membrane cover, is primed and ready for efficient waste processing.
7. Generation of Superior Quality Compost
By leveraging our proprietary NCS technology, we produce exceptional quality compost using residual waste, enhancing sustainability.
Qingdao Zhonghai Environmental Engineering Co., Ltd. stands as a pioneering high-tech enterprise committed to the transformation of organic waste into valuable resources. As the frontrunner in semi-permeable membrane waste treatment systems, we deliver comprehensive environmental protection solutions across agriculture, municipal, industrial, and various other sectors.
Our flagship products encompass a diverse range of composting machinery: NCS intelligent molecular membrane-covered compost equipment, ECS eco-friendly compost bins, organic fertilizer production lines, solid-liquid separators, fermentation auxiliary equipment, and advanced premix and crushing equipment.
Boasting an impressive installed treatment capacity exceeding 2,800,000 tonnes annually, Qingdao Sino Ocean Environmental Engineering Co., Ltd. leads the market in semi-permeable membrane waste treatment systems. Having installed over 600 systems with capacities ranging from 5,000 to 200,000 tonnes per year, we possess unparalleled expertise in handling a variety of waste streams including biowaste, catering waste, digestate, sewage sludge, green waste, and residual waste. Our facilities are globally distributed, thriving under diverse and extreme climatic conditions. We excel in the design, provision, and operation of waste treatment plants, adeptly managing organic materials, municipal waste, and industrial waste streams.
1. Are you a manufacturer,and tell more of your company?
Yes, QingDao sino ocean environment engineering co.,Ltd is a manufacturerfocusing on independent research and development of organic waste treatment equipment. With a total installed treatment capacity of more than 2,800,000 tons per year, QingDao Sino Ocean Environment Engineering Co.,Ltd. is the market leader for waste treatment systems with semi-permeable membranes. The company has installed more than 400 plants with treatment capacities ranging from 5,000 to 200,000 tons per year. Accordingly, we have experience in treating a wide variety of waste streams: starting with organic and kitchen waste as well as digestate, through sewage sludge and green waste right up to the treatment of residual waste. The systems are exposed to a wide variety of, sometimes extreme, climatic conditions.
2. What is the advantage ofyour compost tank?
There are many advantage of it, such as small land coverage, energy saving, short period, and environmental friendly, and so on.
3. ls it a new compost equipment?
Yes, it is an innovative waste compost equipment. It gatherthe full condition which is oxygen, water, and temperature, and speed the compost. While completely fermented organic fertilizer will be produce.
4. Do you have any certificates?
Yes, we do. Our company has ISO system certifcates and CE certificate. Also we have more that 30 patents forutility models.
5. What payment terms can you accept?
We can accept TT, L/C, Western Union, Credit Card, Cash, etc.
6. What is your warranty?
We supply 1-year warranty for free service and components exchange. And after the guarantee period, we supply chargeable service.