| Model |
Parameter |
| Place of Origin |
Qingdao, China |
| Production Capacity |
Customizable |
| Equipment specifications |
100m³, 200m³, 300m³, 400m³ |
| Voltage |
220v, 380V |
| Minimum occupied area |
105m² |
| Selling Units |
Single set |
| Function |
Handling organic waste, Manage manure and make organic fertilizer |
| After-sales Service |
Online Support |
| Technical application field |
Agriculture,farm,Family farm,Operators of composting plants,Municipal administration,Sewage treatment plant |
| Types of waste that can be treated |
Animal excrement,Agricultural residues,Sewage sludge,Food waste,Green waste,Slaughter sludge,Food processing waste,Wood and wood waste,Vegetable tail,Biogas residue,Residual waste,Fermentation residues |
| subcategory |
livestock machinery,agricultural machinery,kitchen equipment,agricultural equipment,solid waste treatment,poultry farm equipment,poultry equipment,small manufacturing machines,production machine,poultry husbandry equipment,equipment plant,fertilizer machine,fertilizer production machinery,pig equipment,compost machine,fermentation tank,production equipment,environmental protection equipment,organic waste machine,poultry manure composting machine,food waste processor,manure fertilizer granulator machine |
Composting System
One for All - One System for Everything
Introducing the NCS Intelligent Molecular Membrane-Covered Composting Equipment: an innovative composting system that revolutionizes organic waste treatment. This state-of-the-art equipment integrates the NCS molecular membrane (membrane cover), an advanced air supply system, a sophisticated intelligent control cabinet, and precision sensors. Utilizing cutting-edge aerobic fermentation techniques, it transforms organic matter into compost at an unprecedented speed without causing secondary pollution. Experience the epitome of efficiency as organic waste is maximized and converted into valuable organic fertilizers, nutrients, and humus.
Labour Protection, Odours, Hygiene, and System Advantages
- Cost-Effective Operations: Enjoy minimal operating expenses, alongside low construction and technical outlay.
- Remarkable Odour Mitigation: Achieve significant odour reduction, ensuring reliable emission control.
- Rapid Processing: Benefit from drastically shortened process times.
- User-Friendly: Simplified operation and handling for ease of use.
- Swift Building Approvals: The enclosed system ensures quick regulatory compliance.
- Efficient Planning: Reduced planning and installation durations.
- Versatile Application: Suitable for nearly any climate zone, functioning from -30°C to +60°C.
- Climate Protection: Contributes significantly to climate sustainability.
- Seamless Technology Shift: Fast transition from open to enclosed plant systems.
- Expedited Setup: Benefit from rapid planning and installation processes.
- Swift Capacity Upgrades: Allows fast enhancements on existing premises, quickly expanding capacity.
- Optimal Heat Conditions: The NCS technology ensures high temperatures within the decomposing mass, effectively eliminating microorganisms, germs, and seeds.
Product Structure
The NCS Molecular Membrane creates an unparalleled 'climate chamber' for composting that's cost-effective, streamlined, and adaptable compared to traditional closed designs. Externally, it shields material piles from adverse weather and rain, while internally, it fosters the ideal environment for microorganisms to rapidly transform waste into premium compost. Featuring a computer-controlled, optimized oxygen supply via fans and ventilation channels, this setup accelerates the composting process to mere weeks.
NCS Molecular Membrane
This system employs a highly functional cover over the compost heap, featuring a tri-layer membrane crafted from two premium UV-resistant fabrics and a watertight, breathable semipermeable membrane.
The membrane offers robust protection against weather and rainwater, while efficiently containing odours, dust, germs, and bacteria, yet remains permeable to air and moisture.
Thanks to the specialized properties of the NCS molecular membrane for effective odour and emission control, the need for a biofilter system is eliminated.
This membrane creates an optimal climate essential for microorganisms to expedite the conversion of organic waste into top-tier compost.
Control of the Composting System
The decomposition processes within the windrow are expertly managed via a controlled ventilation system. High-quality measuring probes, crafted from robust, biochemically-resistant stainless steel, capture essential temperature and oxygen data within the windrow.
High-quality cables facilitate a seamless connection to the computer-controlled networking unit, where advanced software analyzes the data to determine the precise oxygen requirements for the aeration system. The data is securely stored without needing a PC connection.
Aeration Systems
The micro-pressure air supply system comprises a supply fan, supply duct, and a computerized control interface. It employs micro positive pressure air supply pipes for 24-hour intermittent aeration, maintaining a slightly positive heap pressure to ensure even oxygen distribution, optimal air-fermentation material contact, and prevention of anaerobic zones, resulting in an outstanding uniform fermentation effect.
Project Process
1. Problem definition
Are you grappling with inefficiencies in your current composting system? Are the maintenance and operational expenses spiraling out of control, or are unpleasant odours becoming a persistent issue? Perhaps you're encountering a significant challenge and are uncertain about the solution?
2. Development of an optimal solution
Collaboratively, we will craft the ideal solution tailored precisely to address your unique needs and requirements.
3. Project planning
Once we've engineered the perfect treatment system for your needs, we proceed to meticulously plan and finalize your project. Both the hardware and software of the composting facility must be customized to the specific conditions, including climatic variables, decomposition processes, and desired compost quality.
4. Start of preparatory construction work
Following the acquisition of necessary approvals, construction of the facility commences, a process significantly simpler than constructing a fully enclosed structure, allowing for reduced time investment.
5. Installation of the composting technology
The subsequent phase involves the installation of cutting-edge composting technology. This includes strategically placing aeration systems, O2 probes, and vital temperature and pressure sensors, all integrated seamlessly with advanced software solutions.
6. Finalising the installation and commissioning
Upon a successful test run, the composting facility, complete with its innovative membrane cover, is fully operational and ready to commence efficient waste treatment.
7. Production of quality compost
Harnessing the exclusive NCS technology, we deliver premium-quality compost derived from various residual waste materials.
Qingdao Zhonghai Environmental Engineering Co., Ltd. stands at the forefront as a high-tech enterprise committed to the optimal utilization of organic waste resources. Dominating the market in semi-permeable membrane waste treatment systems, we offer a comprehensive suite of environmental protection solutions spanning the agricultural, municipal, industrial, and other sectors.
Our company specializes in the manufacture of innovative compost machines, NCS intelligent molecular membrane-covered compost equipment, ECS eco-friendly compost bins, organic fertilizer production lines, solid-liquid separators, fermentation auxiliary equipment, and premix/crushing equipment.
With an impressive total installed treatment capacity exceeding 2,800,000 tonnes annually, Qingdao Sino Ocean Environmental Engineering Co., LTD asserts its leadership in semi-permeable membrane waste treatment systems. Having deployed over 600 systems with individual capacities ranging from 5,000 to 200,000 tonnes per year, our company boasts extensive experience in treating diverse waste streams—including biowaste, catering waste, digestate, sewage sludge, green waste, and residual waste. Our installations span continents, enduring a variety of extreme climatic conditions, and underscore our expertise in the design, supply, and operation of waste treatment facilities. Our extensive range of waste streams encompasses all organic materials, as well as municipal and industrial waste solutions.
1. Are you a manufacturer,and tell more of your company?
Yes, QingDao sino ocean environment engineering co.,Ltd is a manufacturerfocusing on independent research and development of organic waste treatment equipment. With a total installed treatment capacity of more than 2,800,000 tons per year, QingDao Sino Ocean Environment Engineering Co.,Ltd. is the market leader for waste treatment systems with semi-permeable membranes. The company has installed more than 400 plants with treatment capacities ranging from 5,000 to 200,000 tons per year. Accordingly, we have experience in treating a wide variety of waste streams: starting with organic and kitchen waste as well as digestate, through sewage sludge and green waste right up to the treatment of residual waste. The systems are exposed to a wide variety of, sometimes extreme, climatic conditions.
2. What is the advantage ofyour compost tank?
There are many advantage of it, such as small land coverage, energy saving, short period, and environmental friendly, and so on.
3. ls it a new compost equipment?
Yes, it is an innovative waste compost equipment. It gatherthe full condition which is oxygen, water, and temperature, and speed the compost. While completely fermented organic fertilizer will be produce.
4. Do you have any certificates?
Yes, we do. Our company has ISO system certifcates and CE certificate. Also we have more that 30 patents forutility models.
5. What payment terms can you accept?
We can accept TT, L/C, Western Union, Credit Card, Cash, etc.
6. What is your warranty?
We supply 1-year warranty for free service and components exchange. And after the guarantee period, we supply chargeable service.
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