| Model |
Parameter |
| Place of Origin |
Qingdao, China |
| Production Capacity |
Customizable |
| Equipment specifications |
100m³, 200m³, 300m³, 400m³ |
| Voltage |
220v, 380V |
| Minimum occupied area |
105m² |
| Selling Units |
Single set |
| Function |
Handling organic waste, Manage manure and make organic fertilizer |
| After-sales Service |
Online Support |
| Technical application field |
Agriculture,farm,Family farm,Operators of composting plants,Municipal administration,Sewage treatment plant |
| Types of waste that can be treated |
Animal excrement,Agricultural residues,Sewage sludge,Food waste,Green waste,Slaughter sludge,Food processing waste,Wood and wood waste,Vegetable tail,Biogas residue,Residual waste,Fermentation residues |
| subcategory |
livestock machinery,agricultural machinery,kitchen equipment,agricultural equipment,solid waste treatment,poultry farm equipment,poultry equipment,small manufacturing machines,production machine,poultry husbandry equipment,equipment plant,fertilizer machine,fertilizer production machinery,pig equipment,compost machine,fermentation tank,production equipment,environmental protection equipment,organic waste machine,poultry manure composting machine,food waste processor,manure fertilizer granulator machine |
Composting system
One for all - one system for everything
The groundbreaking NCS Intelligent Molecular Membrane-Covered Composting Equipment represents a pinnacle in organic waste treatment technology. This innovative system, equipped with an NCS molecular membrane (membrane cover), a sophisticated air supply system, an intelligent control cabinet, and advanced sensors, employs the aerobic fermentation method. This ensures the rapid composting of organic matter in a notably short time, eliminating secondary pollution. It maximizes the potential of organic waste by adeptly converting it into premium organic fertilizer, vital nutrients, and rich organic matter/humus.
Labour protection, odours, hygiene and system advantage
-Low costs: Unrivaled in affordability, offering minimal operating and low construction and technical costs.
-Significant odor reduction: Enjoy a substantial decrease in odors alongside a reliable cutback in emissions.
-Short process time: Experience expedited composting with remarkably brief process durations.
-Easy to operate and handle: User-friendly design ensures smooth and simple operational handling.
-Short building approval as an enclosed system: Expedite the approval process with this enclosed system design.
-Short planning and installation times: Swiftly plan and install your system with minimal time investment.
-Adaptable to any climatic zone, with operational efficiency from -30 degrees to +60 degrees.
-Contributing to climate protection: Play a critical role in safeguarding our planet's climate.
-Effortless transition from open to enclosed plant technology.
-Short planning and installation times: Rapidly expedite project timelines from planning to implementation.
-Fast upgrade on the same area, swiftly boosting capacity as required.
-Optimized NCS technology conditions ensure elevated temperatures that effectively eradicate microorganisms, germs, and seeds.
PRODUCT STRUCTURE
The NCS molecular membrane (membrane cover) ingeniously creates a genuine 'climate chamber' for composting, offering a more cost-effective, simpler, and flexible solution than traditional closed designs. Externally, it safeguards the material pile from weather and rain. Inside, it crafts an optimal climate for microorganisms, accelerating waste conversion to high-quality compost in record time. The intelligent computer-controlled oxygen supply, via fans and ventilation channels, expedites the composting process to mere weeks.
NCS molecular membrane
This system elegantly envelops the compost heap with a highly functional cover—an advanced three-ply membrane consisting of two premier fabrics resistant to UV radiation, along with a waterproof yet breathable semipermeable membrane.
The membrane expertly shields the decomposition body from weather impacts and rainwater. Inside, it retains odours, dust, germs, and bacteria, while allowing air and moisture to permeate.
Thanks to the NCS molecular membrane's exceptional properties in controlling odours and emissions, the need for a biofilter system is effectively eliminated.
Underneath the membrane, a meticulously controlled climate is cultivated, fostering an ideal environment for microorganisms to rapidly decompose organic waste into high-quality compost.
Control of the composting system
The decomposition processes within the windrow are expertly managed by a precision-controlled ventilation system. High-quality measuring probes record critical temperature and oxygen data within the windrow. Constructed from stainless steel, these probes are exceptionally robust and biochemically resistant.
Top-tier cables connect to the computer-controlled networking unit, where cutting-edge software uses the data to regulate oxygen input via the aeration system. The data is stored autonomously, no PC connection required.
Aeration systems
The micro-pressure air supply system features a supply fan, a supply duct, and a computer control unit. Micro positive pressure air supply pipes operate intermittently for 24 hours, maintaining a slightly positive pressure inside the heap. This ensures even oxygen distribution and optimal air-fermentation material contact, effectively preventing anaerobic zones. The result is a uniform and efficient fermentation process.
Project process
1. Problem definition
Are you grappling with inefficiencies in your current composting system? Is the burden of high maintenance and operational costs weighing you down, or are you plagued by persistent odor issues that seem insoluble? If you're encountering an acute problem that leaves you at a loss for solutions, look no further.
2. Development of an Optimal Solution
Together, we will meticulously craft the optimal solution tailored to meet your specific needs.
3. Project Planning
Once we've identified the ideal treatment system for you, we'll embark on the crucial phase of project planning and finalization. The composting plant's hardware and software must be meticulously adapted to accommodate specific conditions such as climatic variations, decomposition processes, and desired compost quality.
4. Start of Preparatory Construction Work
With approvals secured, the construction of the plant can commence. This streamlined process, being far less intricate than building a closed enclosure, ensures a swift timeline.
5. Installation of the Composting Technology
The subsequent phase involves the precise installation of advanced composting technology. Essential components such as aeration systems, O2 probes, and temperature and pressure sensors are expertly positioned and seamlessly integrated with the software.
6. Finalizing the Installation and Commissioning
Upon a successful test run, the composting plant, enhanced with a membrane cover, stands ready for efficient waste treatment.
7. Production of Quality Compost
Harnessing the groundbreaking NCS technology, we produce top-tier compost derived from residual waste, setting new standards in quality.
Qingdao Zhonghai Environmental Engineering Co., Ltd. is a pioneering high-tech enterprise committed to the innovative utilization of organic waste resources. As a market leader in semi-permeable membrane waste treatment systems, we offer comprehensive environmental protection solutions across agriculture, municipal, industrial, and other sectors.
Our company's flagship products encompass a diverse range, including state-of-the-art compost machines, NCS intelligent molecular membrane-covered compost equipment, ECS eco-friendly compost bins, organic fertilizer production lines, solid-liquid separators, fermentation auxiliary equipment, and premium premix/crushing equipment.
With an impressive total installed treatment capacity exceeding 2,800,000 tonnes per year, Qingdao Sino Ocean Environmental Engineering Co., LTD proudly holds the position of market leader in semi-permeable membrane waste treatment systems. Having installed over 600 systems with capacities ranging from 5,000 to 200,000 tonnes annually, we possess unmatched expertise in handling an extensive array of waste streams. From biowaste and catering waste to digestate, sewage sludge, green waste, and residual waste, our plants operate across all continents, enduring diverse, often extreme climatic conditions. Qingdao Sino Ocean Environmental Engineering Co., LTD is your trusted partner in the design, supply, and operation of waste treatment plants, adeptly managing all types of organic, municipal, and industrial waste streams.
1. Are you a manufacturer,and tell more of your company?
Yes, QingDao sino ocean environment engineering co.,Ltd is a manufacturerfocusing on independent research and development of organic waste treatment equipment. With a total installed treatment capacity of more than 2,800,000 tons per year, QingDao Sino Ocean Environment Engineering Co.,Ltd. is the market leader for waste treatment systems with semi-permeable membranes. The company has installed more than 400 plants with treatment capacities ranging from 5,000 to 200,000 tons per year. Accordingly, we have experience in treating a wide variety of waste streams: starting with organic and kitchen waste as well as digestate, through sewage sludge and green waste right up to the treatment of residual waste. The systems are exposed to a wide variety of, sometimes extreme, climatic conditions.
2. What is the advantage ofyour compost tank?
There are many advantage of it, such as small land coverage, energy saving, short period, and environmental friendly, and so on.
3. ls it a new compost equipment?
Yes, it is an innovative waste compost equipment. It gatherthe full condition which is oxygen, water, and temperature, and speed the compost. While completely fermented organic fertilizer will be produce.
4. Do you have any certificates?
Yes, we do. Our company has ISO system certifcates and CE certificate. Also we have more that 30 patents forutility models.
5. What payment terms can you accept?
We can accept TT, L/C, Western Union, Credit Card, Cash, etc.
6. What is your warranty?
We supply 1-year warranty for free service and components exchange. And after the guarantee period, we supply chargeable service.
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